• Mine closure diversion channels utilize the GEOWEB® Concrete Hard-Armor Protection System

    Mine closure diversion channels utilize the GEOWEB® Concrete Hard-Armor Protection System

    Nestled in the Sierra Madre Occidental Mountain range, a remote mine site is surrounded by picturesque views of canyons, cliffs, and steep-walled gorges.

    During the summer, the mine site experiences frequent, swift-moving storms that often cause washouts and severe erosion. To address major attrition concerns, project owners sought a long-term channel erosion protection solution that would also serve as a stormwater management system after the mine closure.

    Prior to GEOWEB Channel System Installation

    A channel armoring system had to be an extremely resilient, maintenance-free solution that could withstand high flows and, in some cases, even rockfalls. Post-closure monitoring would be limited because of the remote location and lack of personnel available to be on-site, so the solution had to be durable and reliable.

    A unique aspect of this project is that there were multiple small intake channels that converged into one main channel throughout the mining area. Each of these input channels had different dimensions and anticipated flows. Rather than needing different layouts, forms, trusses, and anchors for each channel, the GEOWEB system was used to create a single cohesive system across the entire network of channels. Because the GEOWEB panels are the formwork and reinforcement for the concrete, it greatly reduced the amount of installation labor and cost of materials.

    To ensure a structurally sound and cost-effective solution, the project engineers, consultants and mine owners collaborated closely with Presto Geosystems’ design engineering team. Together, they worked to develop a value-engineered solution that met the project’s unique requirements and challenges.

    To ensure a consistent concrete depth and protect against erosion, the concrete was poured directly into the GEOWEB cells and leveled with the top of each cell, as shown in the photo above. This method effectively confines and reinforces the concrete, preventing it from shifting or eroding under high velocity and shear stress.

    To ensure a consistent concrete depth and protect against erosion, the concrete was poured directly into the GEOWEB cells and leveled with the top of each cell. This method effectively confines and reinforces the concrete, preventing it from shifting or eroding under high velocity and shear stress.

    It is recommended to start filling the GEOWEB sections from the crest and work downward toward the bottom of the channel. This process ensures that the concrete remains intact and evenly distributed throughout the channel without any areas of weakness or vulnerability.

    Presto Geosystems’ support, from design through installation and beyond, guaranteed site challenges were met successfully.

    Shortly after the GEOWEB System was installed, heavy storms hit the region, resulting in flows of about 1 m depth (3.3´) in the channels. Some of the access roads (not protected with the GEOWEB System) were washed out, but the GEOWEB Channel Protection System held strong, and continues to provide resilient stormwater management, years after mine closure.

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